From Concept to Calibration—We’ve Got You Covered
Test System Development & Integration
At ACT AeroSystems, we design and integrate purpose-built test systems that take the complexity out of validation and performance assurance. Our automated test equipment (ATE) platforms support everything from high-pressure qualification and environmental simulation to end-of-line production testing and long-term durability evaluation. Whether it's for actuators, pumps, ECUs, or fluid control systems, our test platforms combine safety, precision, and efficiency in one integrated solution.
With capabilities spanning HIL/SIL simulation, real-time data acquisition, and synchronized distributed measurements, we build test environments that are intelligent, traceable, and configurable. From CompactRIO control to operator-guided interfaces and automated report generation, we ensure your team gets fast, accurate results—every time.
Electrical Panels, Harnesses & Control Systems
We engineer aerospace-grade control systems from the inside out—designing wire harnesses, power enclosures, and embedded interfaces that stand up to demanding environments and mission-critical applications. Every panel is built with performance, EMI shielding, and serviceability in mind, while our harness assemblies support complex routing, high-voltage applications, and MIL-SPEC compliance.
Whether you need real-time diagnostics, PLC or FPGA integration, or protocol support for ARINC, CAN, or MIL-STD systems, our control solutions are tailored for seamless integration with your hardware. Each build is fully documented with schematics, test procedures, and serialized traceability—because consistency and clarity matter as much as function.
Mechanical, Fabrication & Tooling Services
From rapid tooling design to fully integrated test machines, ACT AeroSystems delivers fabrication solutions engineered for strength, precision, and longevity. Our certified welders, fabricators, and in-house assembly team bring your vision to life—whether you're building one-off aerospace fixtures or pressure systems rated to 60,000 PSI.
We support critical path operations with custom structural components, cleanroom-ready fabrication, and full finishing, integration, and engraving services. Every part we cut, weld, or build reflects our commitment to quality and performance under pressure.
Aerospace & Defense Test Solutions
When failure isn’t an option, your systems need to be proven under real-world extremes. We specialize in developing test solutions that validate aerospace components under stress, load, and temperature extremes—ensuring they perform with certainty when it matters most. From propulsion and actuator testing to structural fatigue analysis and life support simulation, we deliver the tools to confirm compliance and uncover flaws before use.
Our test environments incorporate telemetry simulation, GSE control software, safety chambers, and digital twin modeling to support both R&D and production programs. Whether you're simulating re-entry conditions or running accelerated lifecycle tests, ACT AeroSystems builds the infrastructure to get you there safely.
Advanced Engineering & Digital Technologies
We apply cutting-edge simulation, modeling, and system-level design tools to solve complex engineering challenges. Our team leverages digital twin environments, FEA/CFD analysis, and model-based systems engineering (MBSE) to optimize designs before a single part is built—accelerating timelines while reducing risk.
From real-time simulation tools to AI-ready data platforms and vision-based diagnostics, we engineer smarter solutions that adapt, learn, and evolve. Whether it’s data acquisition, integrated calibration, or real-time performance modeling, we bring the future of aerospace engineering into today’s test lab.
Manufacturing Integration & Automation
ACT AeroSystems helps manufacturers streamline production, inspection, and traceability with custom-built automation systems. We bridge the gap between test equipment, manufacturing execution systems (MES), and IIoT platforms—turning disconnected processes into fully integrated digital workflows.
From SCADA/HMI development to safety-rated systems and ERP connectivity, our automation platforms empower smart manufacturing at scale. Whether retrofitting legacy test systems or deploying fully automated inspection rigs, we deliver solutions that improve throughput, consistency, and insight across the production floor.
Diagnostics, Maintenance & Overhaul of Pressure Systems
When critical pressure systems fail, downtime isn't just inconvenient—it’s expensive. That’s why we offer complete diagnostic, overhaul, and restoration services for hydraulic, pneumatic, and gas-boosted platforms. Our team specializes in rebuilding pressure control systems, repairing embedded controls, and restoring performance to OEM-level specifications.
We provide factory-level service for Haskel pumps and other gas boosters, and high-pressure systems used in aerospace and industrial applications. Whether it's preventative maintenance or emergency repair, we ensure your systems stay safe, accurate, and fully mission-capable.
Support, Training & Lifecycle Services
Our commitment doesn’t end at delivery. ACT AeroSystems offers full lifecycle support to keep your systems calibrated, compliant, and up-to-date. We can provide remote diagnostics, onsite training, and custom documentation packages to ensure long-term success.
Whether you're extending the life of aging test equipment, preparing for audit, or onboarding new operators, our support programs are tailored to meet your operational goals. From system verification and predictive maintenance to compliance documentation and software updates—we help you protect your investment and maximize uptime.